Warsaw Coil Co., Inc

Company record

Warsaw Coil Co., Inc designs and manufactures custom electric coils and standard coil products. The operation holds ISO 9000:2008 and QS 9000 certifications and serves a broad spectrum of sectors, including industrial, agricultural, construction, appliance, copier and office equipment, automotive, recreational‑vehicle, defense, and aerospace markets. Production capacity features multi‑spindle CNC winding stations, four‑axis multi‑spindle winders, and single‑spindle programmable machines that handle magnet wire ranging from 19 to 46 gage. The company also provides terminal‑pin insertion, automated dip‑soldering, and 50‑ton transfer presses for thermoset encapsulation, with both small molds for coils and integral connectors and large molds equipped with hydraulic integration. Additional capabilities comprise ink‑pad printing of part numbers and date codes, fully automated lead‑wire processing from cutting and stripping through terminal attachment and sealing, and CAD/CAM‑driven drawing and design services. Quality assurance is supported by dual‑nest automated test stations, a coordinate‑measuring machine for rapid dimensional checks, and the ability to produce prototypes on demand.

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